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As core elastic components in mechanical systems, springs perform critical functions including motion control, shock absorption, and energy storage. They are widely used in consumer electronics, automotive manufacturing, medical devices, aerospace, and other industries. Based on precision manufacturing technologies and full-process production capabilities, GSG-Tech provides customized springs and integrated component solutions for multiple industries, helping products achieve high performance and lightweight design.

I. Core Spring Types and Application Scenarios

1. Helical Springs

The most common general-purpose springs, formed by coiling wire into a helical shape to suit various load conditions. GSG-Tech supports high-precision customized production.

Compression Springs Structure: Open helical design with constant coil diameter and variable pitch, resisting axial compression.Applications: Retractable ballpoint pens, valve opening/closing assemblies, automotive suspension systems, precision instrument buffers.GSG-Tech Advantages: Tolerance control ±0.01mm, compatible with high-strength materials such as stainless steel and music wire, consistent mass production quality.

Extension Springs Structure: Closed helical forming with initial tension design, bearing axial tensile force.Applications: Garage door balance systems, vise clamping mechanisms, load cells, traction components for automated equipment.Core Value: Precise coiling process optimizes tensile force and rebound efficiency, meeting high-frequency reciprocating use requirements.

Torsion Springs Structure: Dual force-end design, bearing radial torque and storing energy through rotational deformation.Applications: Hinge devices (cabinet doors/toolboxes), motor rotor positioning, medical device latches, automotive seat adjustment mechanisms.GSG-Tech Features: 5-axis machining technology enables customized, special-shaped torsion springs for precise multi-angle force adaptation.

Spiral Springs Structure: Flat coils formed by spirally winding rectangular strips, delivering constant-speed energy release.Applications: Power core of mechanical watches, toy motors, seat recliner mechanisms, precision timers.Technical Highlights: High-precision coiling ensures stable energy release, with industry-leading error control.

2. Leaf Springs

Assembled by stacking multiple rectangular metal plates, designed for heavy load bearing and shock absorption, mainly used in heavy equipment and transportation vehicles.

Semi-Elliptical Leaf Springs Structure: Assembled steel plates of varying lengths in a semi-elliptical arrangement, with one end fixed and the other hinged.Applications: Commercial vehicle suspension systems, engineering machinery chassis, heavy equipment shock-absorbing brackets.Advantages: Impact resistance, easy maintenance, absorbing road vibrations through elastic deformation to ensure driving stability.

Elliptical Leaf Springs Structure: Combined bidirectional semi-elliptical springs forming an overall elliptical structure, requiring no additional hinges.Applications: Suspension systems of vintage trucks, agricultural machinery traveling mechanisms, industrial equipment buffer components.

Three-Quarter Elliptical Leaf Springs Structure: Combined semi-elliptical and quarter-elliptical design with sectional force distribution.Applications: Door hinges, equipment door opening/closing mechanisms, light vehicle suspension components.Core Advantages: Balances lightweight design and load capacity, ideal for precision equipment with limited space.

3. Disk Springs

Disc-shaped structures that can be stacked in series or parallel to achieve high load capacity in compact spaces, suitable for precision equipment and high-strength working conditions.

Belleville Disk Springs Structure: Cup-shaped curved design (non-flat), offering high compression resistance.Applications: Aerospace connectors, high-pressure valve seals, engineering machinery hydraulic systems, mold buffer devices.GSG-Tech Strengths: Manufactured with stainless steel alloys, resistant to high temperatures and pressure, with industry-leading load stability.

Wave Disk Springs Structure: Multi-wave design per coil, providing a wide elastic deformation range.Applications: Electronic equipment cooling components, medical device shock absorbers, motor end cover buffers, rail transit equipment connectors.Features: Wave structure enables flexible buffering, reducing noise and vibration loss.

Slotted Disk Springs Structure: Slotted inner and outer diameters to reduce load and increase deflection.Applications: Automatic transmissions, clutch assemblies, overload protection devices, industrial robot joints.Technical Advantages: Precision slotted design controls deformation curves, adapting to high-precision dynamic force scenarios.

II. GSG-Tech Core Capabilities in Spring Manufacturing

As a leading precision manufacturing enterprise based in Xiamen, GSG-Tech integrates CNC machining, sheet metal fabrication, 5-axis machining, and other technologies to provide full-process solutions for springs and supporting components.

We deliver one-stop services covering product design (force analysis, structural optimization), production manufacturing (material selection, process formulation), quality inspection (load testing, deformation calibration), and surface treatment (electrophoresis, powder coating, anodizing), supporting full-cycle cooperation from prototype validation to mass production.

Known as the \"elastic heart\" of mechanical systems, the performance of springs directly determines the stability and service life of end products. Leveraging Xiamen’s precision manufacturing industrial advantages, GSG-Tech integrates core technologies including precision machining, sheet metal processing, and 5-axis manufacturing to provide comprehensive solutions ranging from standard springs to customized special-shaped components for various industries.

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Spring Types and Applications: GSG-Tech Precision Manufacturing Solutions

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